Toyota 4 Runner/Hilux/Surf

1987-1998 of release

Repair and operation of the car

Toyota 4ranner
+ 1. Maintenance instruction
+ 2. Maintenance
+ 3. Engines
+ 4. Systems of heating, ventilation
+ 5. Fuel and exhaust systems
+ 6. Transmissions
- 7. Transmission elements
   7.1. Specifications
   + 7.2. Coupling
   + 7.3. Cardan shaft and cardan hinges
   7.4. Back and forward axes
   7.5. Bearing, epiploon and half shaft of the back bridge
   7.6. Epiploon of a reducer of the back bridge and forward axis
   7.7. Zadny Bridge
   7.8. Forward half shafts
   7.9. Replacement of covers and dismantling of the CV JOINT
   + 7.10. Electromagnetic drive of a forward leading axis (ADD system)
   7.11. Forward reducer
+ 8. Brake system
+ 9. Suspension bracket and steering
+ 10. Body
+ 11. Electric equipment
+ 12. Electrical circuitries

7.9. Replacement of covers and dismantling of the CV JOINT

PERFORMANCE ORDER

Prevention External CV JOINT non-demountable. More expedient from the point of view of expenses is replacement of a half shaft assembled.
1. Remove a half shaft.
2. Clamp a half shaft in a vice through soft laying. Check a radial side play of the CV JOINT and a condition of a cover. At detection of damages of a cover disassemble the hinge, clear details and examine.
	3. Remove collars of covers, having unbent the latch screw-driver.
4. Carefully remove an external cover (or cut if the cover is strongly damaged).
	5. Remove an internal cover from the case of the CV JOINT and remove the case.
6. Designate the mutual provision of a crosspiece and the case.
	7. Remove a lock ring.
	8. Bring down a crosspiece from a half shaft through a brass mandrel.
	9. Carefully remove covers (if their satisfactory condition). At removal of a cover wrap up vents a tape.
	10. Wash out and examine all details. Check a condition of balls of the external CV JOINT. At detection of wear of balls replace the hinge (is on sale assembled with a half shaft). Examine details of the internal CV JOINT, existence of scratches, poles and zadir is not allowed. If necessary replace a crosspiece.

11. At assembly dress covers, collars and establish on a half shaft a crosspiece (a photo at the left). Grease a crosspiece and put lubricant in the CV JOINT case (a photo on the right).
	12. After installation of the case fill cavities with lubricant.
	13. Dress a cover so that edges came into flutes. At assembly sustain the assembly size of a half shaft.
	14. Straighten a cover edge.

15. For fixing of a collar wring out uvulas (a photo at the left) and bend (a photo on the right).
16. Establish a half shaft.